Customized Switch/Router PCB factory, Industry power Ethernet Switch PCBA one stop OEM solutions
Shenzhen Honlynn Circuit Co., Ltd. is a High-level standard PCB customized manufacturing, a National High tech professional precise new enterprise. We are certificated UL, ISO9001, ISO14001, ISO / TS16949, CQC, and a series of qualifications.
With over 10+ years of experience in producing high-tech multilayer PCBs one-stop OEM turnkey solutions, and our expert team, we keep creating mature process parameters to produce Special PCB, PCBA board assembly, high Tech precise PCB, 2-32multilayer PCBs, Flexible printed board(FPC) in mass production, as well as Components sourcing service for our customers in the field of Automotive & Medical, Industrial application, Consumer Electronics etc.
"Quality is the soul of our company". We have full supply chain from base Material(KB, Shenyid) to finished PCB for control quality system, and our factory is equipped with Automated Production Equipments imported from Germany, Taiwan to meet or surpass customers'expectations and specifications. HL-PCB, Your trustworthy of reliable manufacturing PCB to choose and aim to build long-standing business cooperations.
| Quality control flow How can we ensure quality ? |
Establish a systematic quality management system, with standard operating instructions as the program
* Raw materials require the starting source from imported brands, to gurranty high quality from the source to eliminate substandard products come out. No matter production process until finished, the PCB boards are tested with special instruments comply with international PCB quality system standard.
* All of Gerber file is pre-evaluated strictly before placing order and production, if engineers find out any problem, we will send EQ file with Solutions to check with customer until that is solved.
* ERP system
The whole process of production shortens the delivery time, uses the ERP order management system, implements data monitoring, scientific and rigorous production process, 36processes, provides a guarantee for your delivery on time.
* Mass production is produced after small batches approved by customer. For further production, we control PCB quality strictly comply to IPC standard system.
* All finished PCB will be tested strictly before packing with precise instruments, every process such as AOI test, FQC inspection, FQA final inspection by 100% visual check and equiments test.
* Acceptance of 3rd test for finished products before packing, with testing report.
| Process capability and checking parameters |
| PCB |
PCBA (SMT) |
| N0 |
ITEM |
Technical capabilities |
ITEM |
Specification&Parameter |
| 1 |
Layers |
2-32 layers |
PCBA weld types |
Surface mounted devices/Insersion backgound weld |
| 2 |
Max.Board Size |
1200mm*625mm |
Max soldering accuracy |
0.0375mm surface mounting accuracy of full process |
| 47"*25" |
MOQ |
One set |
| 3 |
Finished Board Thickness |
0.15mm--10.0mm |
PCB thickness |
No limitation |
| 0.006"--0.4" |
PCB board shipping way |
Single piece, or stamp hole panel, V-cut panel |
| 4 |
Finished copper thickness |
35um-420um |
Standard lead time |
Standard prototype:3 days(Components ready) |
| 1OZ--12OZ |
Small patches: 5 days(Components ready) |
| 5 |
Min.Trace Width/Space |
0.075mm/0.075mm |
Mass production: 7days(Components ready) |
| 0.003"/0.003" |
Production capacity daily |
PCBA SMT:4million point a day |
| 6 |
Min.Hole Size |
0.1mm (0.004") |
Auto insertion hand welding: 50w point a day |
| 7 |
Hole Dim. Tolerance(PTH) |
±0.05mm (±0.002") |
Smallest package |
0402 / 0201 |
| 8 |
Hole Dim.Tolerance(NPTH) |
±0.05mm (±0.002") |
Mini space between IC |
0.35mm distance |
| 9 |
Drill Location Tolerance |
±0.05mm (±0.002") |
Mini space between BGA |
0.5mm distance BGA (X-ray inspection) |
| 10 |
V-Score Degrees |
20DEG-90DEG |
Reflow soldering temperature |
240+/-5 degree |
| 11 |
Min.V-Score PCB Thickness |
0.4mm(0.016") |
|
Inspection every single board |
| 12 |
N/C Routing Tolerance |
±0.075mm (±0.003") |
SMT service |
Full Compoents sourcing & SMT |
| 13 |
Min.Blind/Buried Via |
0.1mm (0.04") |
Part of components purchasing & SMT |
| 14 |
Plug Hole Size |
0.2mm--0.6mm |
Welding service only |
| 0.008"--0.024" |
Functional test |
Yes |
| 15 |
Min.BGA PAD |
0.18mm (0.007") |
|
|
| 16 |
Materials |
FR4,Aluminium,High Tg,Halogen-free,Rogers, ISOLA etc. |
|
|
| 17 |
Surface Finish |
LF-HAL,ENIG,ImAg,ImSn,OSP, Gold plated, ENIG+OSP,HAL+G/F, ENEPIG |
|
|
| 18 |
Warp & Twist |
≤0.5% |
|
|
| 19 |
Electrical Testing |
50--300V |
|
|
| 20 |
Solderability Testing |
245±5ºC,3sec Wetting area least95% |
|
|
| 21 |
Thermal Cycling Testing |
288±5ºC,10sec,3cycles |
|
|
| 22 |
Ionic Contamination Testing |
Pb,Hg,Cd,Cr(VI),PBB,PBDE are less than 1000ppm |
|
|
| 23 |
Soldmask Adhesion Testing |
260ºC+/-5, 10S,3times |
|
|
HL-PCB can manufacture your PCB& PCBA and have it expedited to you within 24 hours.
Lead Time
(PCBA) |
Prototype Sample |
Mass Production |
| Layers |
Quick-turn(hours) |
Standard(DAYs) |
Standard(DAYs) |
| 1. 2L |
36 |
6-8 |
09~12 |
| 4L |
64 |
8 - 10 |
15~17 |
| 6.8L |
96 |
10 - 12 |
17~20 |
10L above |
Depending on Case details
|
| Excellent Service & Our Advantage ? |
* Customized Experience over 10+ years
* Imported Raw material to make sure quality 100%
* Automatic producting equiment line
* ERP system
It is the orders manangement system to monitor process data, and can check full producing line clearly,
make sure boards delivery on time.
* Technical expertise team 50% accumulated over 7+ years experience
* Green Enviromental protection
Rohs, Halogen Free, HAL lead free raw material, Wastewater recycling handling
* One to one 15mins response and further techonical support, keep improving customer's satisfaction.
* One-stop solutions
PCB manufacturing | PCB Assembly | components sourcing
* Focus on High reliability, high mutilayer boards, Special process PCBs etc.
We are wholely family, we are a Creative team, contributing for Smart Electronics!
| PCB Frequently Asked Questions(FAQs) |
Q1: What service do you provide?
We have PCB production, PCB Assembly, SMD Stencil making, component purchase.
Q2: Are you a manufacturer?
Yes, we are a PCB factory located in Baoan District, Shenzhen, and doing export business.
Q3: What kinds of PCB file format can you accept for production?
Gerber, PROTEL 99SE, PROTEL DXP, CAM350, ODB+(.TGZ)
Q4: What are needed for quotation?
PCB: Gerber files and technical data are for PCB quotation;
PCBA: PCB information and BOM, testing documents;
FPC: Gerber files, CAD dimension drawing.
Q5: How soon can i expect a response for my quotation request ?
We will respond your quotation within 24 hours to the quotation requests.
Q6: What is the Lead time?
(1)Sample:
1-2 Layers: 5 to 7 working days
4-8 Layers: 10 working days
(2)Mass production: 15~30days
Q7: What is standard shipping time?
It's about 3-7 working days shipping by UPS, DHL, FEDEX, TNT, or by Ocean shipping.
Q8: What about the shipping cost?
The shipping cost is determined by the destination, weight, packing size of the goods. Please let us know if you need us to quote you the shipping cost.
Q9: Is there any minimum order quantity(MOQ) requirement?
No minimum order limitation.
Q10: What type of materials do you use?
Our materials have KB, SHENGYI, ITEQ, ROGERS etc.
Q11: How can you ensure the quality of the PCBs?
Our PCBs and PCBA productions are 100% test including Flying Probe Test, E-test and AOI and functional test.
Q12: Can I get a free sample?
Yes, Welcome to experience our service and quality. You need make the payment first, and we will return the sample cost when your next bulk order.
Q13: Will HL-PCB send the stencil with the boards?
Yes, we can send the SMD stencils with the boards, and we can also help stocking the stencil for 6 months, that is, if you re-produce the boards in the 6 months; the stencil would be free.
Q14: How to work with you?
- Email and send us the PCB layout file, BOM list
- We will provide reply confirmation within 12 hours and reply to the offer within 3-5 days.
- Waiting for your company to confirm the price, order and payment method.
- We will start the production soon.
Q15: Can we visit your company ?
Yes, no problem. Looking forward to your visiting us in Shenzhen, or through video display.
Q16: Are my files safe?
Absolutely. Your files are complete safety and security. We protect the intellectual property for our customers in the whole process. All documents from customers are never shared with any third parties.
For any of your projects, Gerber file&BOM, Please feel free to contact us. Thanks!
"Quality is the soul of our company". We have full supply chain from base Material(KB, Shenyid) to finished PCB for control quality system, and our factory is equipped with Automated Production Equipments imported from Germany, Taiwan to meet or surpass customers'expectations and specifications. HL-PCB, Your trustworthy of reliable manufacturing PCB to choose and aim to build long-standing business cooperations.
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